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ATL series is a high-performance automatic optical image measuring instrument. This product has the characteristics of high speed and precision, and can perform multiple functions on a single machine, which greatly reduces the cost of repeated purchase of machines and the waste of space. It can efficiently detect the contour and surface shape and size, angle and position of various workpieces. It is especially suitable for PCB board, film, protective film, optical glass, electronics, large sheet metal parts, connectors, precision mechanical parts, electronic components, semiconductor components and other industries, to achieve rapid and accurate detection in large quantities.
ATL系列为一款高性能的自动光学影像量测仪。此产品具有高速与精准的特性,可在单一机台上执行多种功能,大大减少重复购置机台的花费与使用空间的浪费。能高效地检测各种工件的轮廓和表面形状及尺寸、角度和位置。特别适用于PCB 板、菲林、保护膜、光学玻璃、电子、大型钣金件、连接器、精密机械零件、电子元器件、半导体元器件等行业,实现大批量快速精准检测。
一、 Technical parameters/技术参数
| ATL-6050 | |
Parameters/仪器参数 | ||
Measuring range/测量范围 | X | 600mm |
Y | 500mm | |
Z | 200mm | |
Glass table/玻璃台面 | 650mm*550mm | |
Load-bearing/承重 | 50kg | |
CCD | 1.3 million digital high-definition network camera/ 130万数字高清网络相机 | |
Zoom objective lens/变焦物镜 | Automatic zoom lens 0.7-4.5X (coaxial light) without correction/ 自动变倍镜头0.7-4.5X(同轴光) 无需校正 | |
Video zoom ratio/视频放大分倍率 | Image multiple 30X-200X/ 影像倍数30X-200X | |
Working distance/工作距离 | 85mm | |
Motion control system: full closed loop control: three axis servo motor full closed loop control 运动控制系统:全闭环控制:三轴伺服马达全闭环控制 |
Grating ruler/光栅尺 | High-precision enclosed grating ruler Resolution: 0.001MM/高精密封闭光栅尺 分辨率: 0.001MM |
Repeatability/重复性 | ≦2μm--4.5um |
Measurement accuracy/测量精度 | ≦(2+L/200)um, L means the measured length/ L表示测量的长度 |
Dimensions (mm)/外形尺寸(mm) | 1800*1200*1580 |
Instrument weight(kg)/仪器重量(kg) | 1500 kg |
Illumination/照明 | LED cold light, 256 adjustable, surface. 6-ring 8-zone LED cold light, 256 levels adjustable (coaxial cold light source is optional), brightness adjustable/ LED冷光, 256可调,表面.6环8区LED冷光,256级可调(选配同轴冷光源),亮度可调. |
Power supply/电源 | 110V-220V±10% 50/60Hz,current greater than 10A/电流大于10A |
Measurement system/量测系统 | AI Easson |
Warranty period/保修期 | 1year/ 1年 |
二、Environmental conditions and requirements/环境条件及要求
Imager room temperature requirements: /影像仪室温度要求: | |
Room temperature (temperature-controlled room)/房间温度 (温控间) | 18~22°C |
Temperature gradient (time)/ 温度梯度(时间) | 1°C /h |
Temperature gradient (time)/ 温度梯度(时间) | 2°C /24h |
Temperature gradient (spatial)/ 温度梯度(时间) | 1°C /m |
Humidity requirements for imager room: /影像仪室湿度要求: | |
Relative humidity/ 空气相对湿度 | 40-70% |
Power requirements: /电源要求: | |
Voltage/电压 | 220V ± 10% |
Frequency/频率 | 50/60 Hz |
Shock/震动 | 15Hz以下<0.001g |
Power consumption/耗电量 | 1000VA |
The electrical equipment requires reliable grounding: the grounding resistance is less than 4 ohms/用电设备要求接地可靠:接地电阻小于4欧姆 |
三、Configuration/配置:
SN/序号 | Name/名称 | Specification&Brand/规格&品牌 | Unit/单位 | QTY/数量 | Remark/备注 |
1 | Fuselage&Workbench/机身&工作台 | 00 grade natural marble base and column/ 00级天然大理石底座和立柱 | Set/套 | 1 | |
2 | CCD | 1.3 million digital high-definition network camera/ 130万数字高清网络相机 | Pcs/个 | 1 | |
3 | Lens/镜头 | Automatic zoom lens/自动变倍镜头 | Pcs/个 | 1 | |
4 | Grating ruler/光栅尺 | 1UM grating ruler Optical ruler resolution: 0.001MM/1UM光栅尺光学尺分辨率:0.001MM | Strip/条 | 3 | |
5 | Motor/马达 | Japan Panasonic 400W.400W.200W/日本 松下400W.400W.200W | Pcs/个 | 3 | |
6 | Transmission type/传动型 | X/Y/Z axis precision linear guideway and grinding stage/X/Y/Z轴精密线性导轨和研磨级 | Pcs/个 | 3 | |
7 | Software (Dongle)/软件(加密锁) | AI Easson/宁波怡信 | Set/套 | 1 | |
8 | Sport control/运动控制 | 4000 | Pcs/块 | 1 | |
9 | Network control card/网络控制卡 | AI Easson/宁波怡信 | Pcs/块 | 1 | |
10 | Calibration film/校正片 | AI Easson/宁波怡信 | Pcs/块 | 1 | |
11 | Optical glass/光学玻璃 | AI Easson/宁波怡信 | Pcs/块 | 1 | |
12 | Power supply/电源 | AI Easson/宁波怡信 | Set/套 | 1 | |
13 | Sheet Metal Rack/板金机架 | AI Easson/宁波怡信 | Set/套 | 1 | |
14 | Instrument table/仪器桌 | AI Easson/宁波怡信 | Set/套 | 1 | |
15 | Computer/电脑 | Brand/品牌 | Set/套 | 1 |
四、Software Features/软件特点
(a) Basic functions:/基本功能:
●Cartesian coordinate/polar coordinate conversion/笛卡尔坐标/极坐标转换
●Absolute/relative/working coordinate conversion/绝对/相对/工作坐标转换
●Metric/imperial conversion/公/英制转换
●Degree/degree minute second conversion/度/度分秒转换
●Point/point group/点/点群
●Two-point/multi-point line seeking/两点/多点求线
●Three points/multiple points for circle and arc /三点/多点求圆及弧
●Bspline/Bspline线
●The distance between two points/两点间的距离
●The average distance between two lines/两线间的平均距离
●The distance between points and lines/点线间的距离
●The distance between two circle centers/两圆心距离
●Circular line distance/圆线距离
●Included angle and intersection point between two lines/两圆心距离
(b) Special function/特殊功能
1. Full computer program to control the light source. The upper light source is a four-phase light, and the lower light source is a direct light source, which increases the adaptability of the machine; it also has a photometric indicator function to guide users and reduce uncertain factors caused by man/全电脑程式控制光源。上光源为四相灯,下光源为直光源,增加机器适应性能;并具有光度指示功能,指导用户,减少人为带来的不确定因素
2. There is no need to adjust the alignment of the workpiece when measuring the workpiece, and the software provides coordinate translation, rotation, and alignment./量测工件无需调节摆正,软件提供座标平移、旋转、摆正
3. The annotation function allows users to directly annotate/move dimensions in images and geometric areas/标注功能可让用户直接在影像及几何区标注/移动尺寸
4. Points, lines, circles/arcs and straight line endpoints, midpoints, circle centers, and quadrant points are automatically captured in the geometry area/几何区点、线、圆/圆弧及直线端点、中点,圆心、象限点自动捕捉
5. The CCD parameter setting can be adjusted to improve the self-adaptive force; the deburring function can be used to obtain the measurement data correctly/可调节CCD参数设定,提高自适应力;去除毛边功能,以正确取得量测数据
6. Use image tools to quickly and automatically capture the boundary points of basic geometric contours, and directly fit them into lines, circles, and arcs/利用影像工具快速自动抓取基本几何轮廓边界点,直接拟合成线、圆、弧
7. The workpiece in the measurement area is zoomed in and the camera is output graphically and converted into (.bmp, .jpg)/量测区工件放大摄像图形化输出,转成(.bmp、.jpg)
8. Measurement data output, converted into WORD (.doc), EXCEL (.xls), PDF/测量数据化输出,转成WORD (.doc) 、EXCEL (.xls)、PDF
9. Easy-to-operate self-learning teaching programming software, the program can be executed repeatedly/操作方便的自学习教导式编程软件,程序可重复执行
10. With automatic measurement, statistics and other functions, it can form the EXCEL report SPC function by itself, directly output the control chart, and convert it into EXCEL/具备自动测量,统计等功能,能自己形成EXCEL报告SPC功能,直接输出管制图,转成EXCEL
11. Direct output of mechanical graphics in .dxf format, seamlessly connected with AutoCAD, Pro/e and other software/机械图形直接输出.dxf格式,与AutoCAD、Pro/e等其它软件无缝联接
12. The program can directly input the .DXF file, and realize the intuitive measurement comparison between the enlarged image of the workpiece and the standard design drawing in the image measurement area/程式可直接输入.DXF文件,在影像测量区实现工件实物放大影像与标准设计图作直观的测量比对
13. Provide in-plane straightness, roundness, and angle analysis for effective quality inspection/提供平面内直线度、圆度、角度分析,进行有效之品质检验
14. Machine accuracy compensation to improve measurement accuracy/机台精度补偿,提高量测精度。
15. The software of the automatic image measuring instrument has a learning function. The user only needs to measure the workpiece once manually, and the entire measurement process will be recorded for future repeated automatic measurement. Users do not need to write any programs, and the operation process is absolutely simple and easy/全自动影像测量仪的软件具学习功能,用户只须以手动方式将工件测量一次,整个测量过程便会记录下来,作为以后重复自动测量之用。用户不需编写任何程式,操作过程绝对简单容易.
16. Re-measurement function: This function can re-change the measurement method, light, magnification, etc. for the elements that have been measured, and then refresh the measurement data, and the related element data will also be refreshed (such as: the distance between two lines, if If one of the lines is remeasured, the distance element data will be refreshed)/重新测量功能:该功能可对已测量过的元素,重新改变测量方法,灯光,倍率等,然后会刷新测量数据,并且与其相关的元素数据也会刷新(如:两线构造距离,如果其中一条线重新测量了,那么距离元素数据也会重新刷新)
17. Modify, edit and view the edge-finding status: the software can modify and edit the edge-finding range, light source brightness, magnification, etc. of any measurement element. You can also view the edge-finding status of an element measured before (including the position of the edge-finding, the brightness of the light source used, the magnification and the original point taken, etc.), so that the user can control the status of the entire measurement process/修改编辑及查看寻边状况:软件可以修改编辑任何测量元素的寻边范围,光源亮度,倍率等。还可以查看之前测量的某个元素的寻边状况(包括寻边的位置,所用的光源亮度,倍率及所采的原始点等),以便用户掌控测量的全过程的状况.
五、Installation, acceptance, after-sales/安装、验收、售后
1. Equipment acceptance, inventory and installation commissioning acceptance/设备验收、清点及安装调试验收
1.1 Acceptance of equipment/设备的验收
The acceptance of equipment is divided into two stages, namely: the first and final acceptance, and the acceptance method shall be implemented according to the technical agreement reached by both parties.
设备的验收分为二个阶段,即:第一次、最终验收,其验收方式按双方达成的技术协议执行。
1.1.1 The first acceptance inspection: after the equipment has passed the factory inspection and is delivered to the buyer's project site, the relevant personnel of the buyer and the seller jointly unpack the goods for inspection; if there are problems such as shortage of goods, poor quality, damage, etc., detailed records should be made. And the seller will immediately and unconditionally exchange or make up for the buyer, and then check the reason and investigate the responsible person. Until there is no doubt, the first acceptance is passed. The seller also provides the test report and product qualification certificate before leaving the factory;
第1次验收:设备经过出厂验收合格,运抵买方项目现场后,买、卖双方有关人员共同开箱验货;如有货物短缺、质次、损坏等问题,应作详细纪录,并由卖方先立即、无条件为买方调换或补齐,然后再检查原因,追究责任人。直至无疑义后,第1次验收合格。卖方并同时提供出厂前的测试报告和产品合格证书;
1.1.2 Final acceptance: After the installation and commissioning of equipment and materials are completed, and the acceptance criteria are met, the buyer and seller send personnel to jointly check and accept, and after confirmation by both parties, the final acceptance is qualified
最终验收:设备、材料安装、调试结束,达到验收标准,买、卖双方派员共同验收合格,经买、卖双方确认,最终验收合格。
2.1 Installation, commissioning and acceptance/安装调试验收
The seller is responsible for completing the installation and commissioning of the equipment at the buyer's site free of charge. For the installation at the buyer's site, the buyer should prepare the gas, electricity, grounding protection and other infrastructure in advance, and notify the seller by fax. If there is any problem, communicate in advance to ensure a smooth installation. The company is responsible for the installation and commissioning of the measuring machine. All packing boxes can only be opened under the supervision and approval of engineers. According to the needs, the user needs to provide internal dismantling, transportation and positioning support. The final acceptance will be carried out according to the enterprise standard Q/320505AD005-2012. After the commissioning is completed, check and accept the equipment, and check and accept the equipment according to the technical agreement reached by both parties. All technical indicators shall be implemented according to the content of the "Technical Agreement" signed by both parties. After the acceptance is completed, both parties will jointly confirm, and the representatives of both parties will sign the "Installation Commissioning Acceptance Report".
卖方免费负责在买方现场完成设备的安装和调试工作。在买方现场进行的安装,买方应提前准备好气、电、接地保护等基础设施,并以传真方式通知卖方,如有问题提前沟通以确保顺利安装。公司负责测量机的安装、调试。所有的包装箱需要在工程师监督和认可的情况下才能开启。根据需要,用户需提供内部拆装、运送及就位支持。最终验收将根据企业标准Q/320505AD005-2012执行。在调试完成后对设备进行验收,验收该设备按双方达成的技术协议执行。各项技术指标按双方签订的《技术协议》内容执行,验收完成后双方共同确认,并由双方代表签订《安装调试验收报告》。
Packaging and transportation plan of image measuring instrument
影像测量仪的包装、运输方案
Packaging and shipping/包装和运输
1. Use good wooden box packaging, road transport, to ensure that the equipment is in good condition. Problems in the packaging and transportation process shall be borne by the seller/采用良好的木箱包装方式,公路运输,保证设备良好。包装及运输过程的问题由卖方承担。
2. After the goods arrive at the buyer, the seller's personnel will arrive at the buyer's site within 1 working day to unpack and inspect the goods and install and debug the equipment/货到需方后,卖方的人员将在1个工作日内到达需方现场进行开箱验货并安装、调试设备
3. Image measuring instrument installation plan and plan, installation, construction organization and personnel situation/影像测量仪安装方案及计划,安装、施工组织机构及人员情况
Installation plan/安装方案
Before installing the instrument, please read this "Installation Precautions"/仪器安装之前,请先阅读此“安装注意事项"
Installation Precautions:/安装注意事项:
a. Please place this product in a ventilated and dry place, and try to keep the ambient temperature between 20°C and 25°C/请放置本产品用于通风、干燥处,尽量保持环境温度在20℃-25℃之间。
b. Do not place this product in a dusty or humid place/请勿放置本产品于灰尘多、潮湿的地方。
c. This product uses 220V, 50-60HZ AC power supply. This product requires the power supply to have a good connection and grounding/本产品使用220V,50-60HZ交流电源,本产品要求电源有良好结接地。
d. Please place this product away from strong electric fields or strong electromagnetic interference sources, such as AC cabinets, large machine tools, electromagnets, EDM machines, etc./请放置本产品于远离强电场或强电磁干扰源的地方,如交流电柜、大型机床、电磁铁、电火花机等。
e. In order to ensure the measurement accuracy, please place this product in a place far away from vibration sources, such as punching machines, vibration machines, etc./为保证测量精度,请将本产品放于远离震动源的地方,如冲床、震动机等。
f. Do not disassemble or adjust product parts by yourself. Do not use accessories not produced or provided by our company/请勿自行拆卸或调整产品零件。 请勿使用非本公司生产或提供的配件。
1. Install the computer desk/安装电脑台
2. Install the electric control box/安装电控箱
3. Install the computer/安装电脑
a. Super good connection of all parts of the computer/超好电脑各部分连线。
b. Insert the video cable from the 2D body into the AV1 port of the computer video interface/将2D机身引出的视频线插入电脑视频接口的AV1口
Our company is equipped with an excellent team composed of senior CNC engineers and senior account managers, and experienced application engineers provide a complete set of turnkey projects/我司配备*的CNC工程师和高级客户经理组成的优秀团队,并且有经验丰富的应用工程师提供整套的交钥匙工程。
Training programs and after-sales service/培训方案及售后服务
Build the foundation with quality, drive with talent, seek development with innovation, establish reputation with service, and win customers with integrity. Ningbo Easson Photoelectric Technology Co., Ltd. is committed to the innovation of key technologies of measuring instruments, sincerely cooperates with customers, learns from each other, and forms a cohesive excellent team to serve customers well/以质量砌基础,以人才为动力,以创新求发展,以服务树口碑,以诚信赢客户。宁波怡信光电科技有限公司致力于测量仪器关键技术的创新,与客户真诚合作,互相学习,形成具有凝聚力的优秀团队服务好客户
1. After the instrument arrives at the user's location, the user prepares the electricity and other conditions required for the normal operation of the instrument, and the professional engineer opens a new box for the instrument to check the instrument/仪器到达用户所在地后,用户准备好仪器正常运行所需电等条件,由专业工程师就仪器开新箱检查仪器。
2. After the engineer checks the site where the instrument is used, it installs, debugs, and compensates for accuracy. After installation, the accuracy is tested again/工程师对仪器使用场地检查合格后,进行安装、调试、精度补偿,安装后精度再次测试。
3. The training equipment is consistent with the model and function of the equipment purchased by the user. Responsible for comprehensive training for users on basic principles of products, use, operation, and maintenance/培训设备与用户购买仪器型号、功能一致。 负责对用户进行产品基本原理、使用、操作、保养维护等全面培训。
4. Training operation standards, operation "should know" and "should be able to"/培训作业标准,操作“应知"“应会"。
5. Training content: switch operation, job preparation, instrument calibration, measurement steps, precautions, common problem handling process/培训内容:开关机操作、作业准备、仪器校准、测量步骤、注意事项、常见问题处理流程。
6. Instrument maintenance training: name of maintenance parts, explanation of maintenance content, maintenance cycle, maintenance methods and standards, and job requirements for maintenance personnel/仪器保养培训:保养部件名称、保养内容讲解、保养周期、保养的方法和标准、保养人员责任岗位要求。
7. Each instrument is accompanied by technical information such as manuals, certificates of conformity of the goods, and packing lists/每台仪器均附有说明书、货物的合格证、装箱单等技术资料;
8. There are detailed inspection records for the equipment installation and commissioning process, and the commissioning and inspection results meet the relevant national standards. And fill in the acceptance report and report to the user manufacturer/设备安装、调试过程,都有详细检验记录,调试检验结果符合国家相关标准。并填写验收报告,报用户厂家。
9. The warranty period is not more than thirteen months from the date of arrival of the goods, and is responsible for the lifetime maintenance of the equipment. During the warranty period, the maintenance fee is exempted, and the spare parts that are not damaged by man will be replaced free of charge/保修期为货到之日起不超过十三个月,并负责设备的终身维修。在保修期内,免收维修费,对于非人为损坏的零备件予以免费更换
10. Immediately after receiving the user's report for repair, communicate and guide to solve it by phone. If the phone can't solve it, we will give a solution within two hours, and arrive at the customer's site within 24 hours to solve the problem. (except national statutory holidays)/接到用户报修后立即电话沟通指导解决,如电话解决不了,两小时内给出解决方案,并在二十四小时内到达客户现场解决出现的问题。(国家法定休息日除外)
联系电话:13616887002
联系邮箱:easson@aieasson.com
公司地址:浙江省宁波市江北区慈城镇新城路10号
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